AeroSeparator TWO

The AeroSeparator TWO is a classification process for the precise separation of 3D rigids and 2D flexibles – in order to recover high-quality materials.

Thanks to the principle of counterflow with low consistency, we achieve outstanding separation results, effectively separating rigid and flexible materials from one another. Our AeroSeparator also cleans the material flow by separating out impurities and dust, so you will always obtain high-quality recycled material.

Another aspect that sets our AeroSeparator TWO apart is its versatility. Not only can it separate laminated multilayers from individual layers in film, but it can also be enhanced with our BoosterDryer system for subsequent drying. For optimal drying processes.

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FlexDryer TWO

The FlexDryer TWO uses a unique combination of mechanics and heat to optimise the drying of film. Between the mechanical and thermal drying processes, the material is loosened, and then also mixed with a strong airflow during transport.

Thanks to controlled mechanical drying with an adjustable press, the FlexDryer TWO guarantees precise drying of your film without affecting the integrity of the material. Subsequent booster drying can then be used to achieve drying values from as low as 1 per cent up to a maximum of 2 per cent – with minimal energy consumption.

These low residual moisture levels not only reduce gel formation, but also significantly reduce energy consumption in downstream processes. The integrated discharge of separated process water and used air keeps the drying process clean and efficient. An AeroSeparator can be added to the FlexDryer TWO to enable the purification of PCR/household and agricultural film waste.

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HydroCyclone/POL TWO

Our HydroCyclone/POL TWO is an innovative solution for serial density separation in low consistency that can be combined seamlessly with our HydroCleaner. This unique combination enables the optimum separation of heavy material without losing any valuable materials.

The heavy material is discharged in batches via a drum sieve. This enhancement ensures precise, efficient separation of materials of different densities, thus achieving high-quality recycling results. The integrated process water sieve ensures your water always remains clear and pure, while the recycled material ready for a new, clean future.

Minimum space, maximum efficiency: the HydroCyclone/POL TWO has an impressive, space-saving design and ensures efficient separation thanks to the proven low-consistency process.

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HydroPure/CC-135

The HydroPure/CC-135 treats the process water for final cleaning. It works with a combination of mechanical water purification and an ultrafiltration system that uses a filter membrane to remove impurities on a nanometric scale.

With an impressive capacity of up to 135 cubic metres per hour, our system provides high-performance cleaning for the most demanding applications. We achieve filtration rates of less than 0.02 micrometres – for the purest water.

In addition, integrated fittings in our HydroPure/CC-135 ensure a stable cycle process. This reduces both water consumption and your operating costs.

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SpinDryer TWO

Our SpinDryer TWO is a multifaceted solution for drying plastic materials – whether flexible or rigid. The cascade structure of the sieve basket circulates and agitates your material multiple times during the drying process, creating a spin effect. The resulting aerosol is also separated from the material flow via a state-of-the-art stainless steel air separation cyclone.

Another feature of our SpinDryer TWO is its intelligent design. Thanks to the automatic sieve basket cleaning and integrated water extraction of the separated moisture, our system is not only highly effective, but also exceptionally low-maintenance.

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HydroFirewall TWO

The HydroFirewall TWO targets even the smallest impurities and ensures a closed process water circuit by collecting the separated water.

Targeted rinsing and flushing removes even the most stubborn impurities from the material. Large volumes of process water are also drained efficiently to ensure that your recycling process runs smoothly. State-of-the-art sensors continuously monitor quality and the process for optimum results.

Our process water tank is equipped with several multifunctional quick connectors to ensure maximum flexibility. And with our unique “FireWall” technology, we establish a clear dividing line between pre-cleaning and final cleaning to guarantee complete reliability.

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HydroFloat/RC-25

Our HydroFloat/RC-25 provides top quality and minimises water loss. With an intelligent full/partial flow cycle, we use a combination of mechanical cleaning and an advanced two-stage flotation system.

The water is filtered thoroughly thanks to our mechanical sieving with a precision level of less than 150 micrometres. It does this at high speed too: you receive up to 60 cubic metres of filtered process water and up to 25 cubic metres of floated process water per hour.

The two-stage flotation system removes even the smallest impurities, while chemicals metered to precision guarantee optimum cleaning results. In addition, integrated fittings in our HydroFloat/RC-25 ensure a stable cycle process. This reduces both water consumption and your operating costs.

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HydroCleaner TWO

The HydroCleaner TWO is a masterpiece of technical innovation that has redefined the boundaries of plastics recycling. With single-stage mechanical cleaning through friction and hydrodynamic effects, this system provides an outstanding solution for processing an extensive range of plastic waste.

What’s unique about our HydroCleaner TWO is its ability to clean even heavily contaminated plastic waste. Thanks to the Omnivore solution, you can rest assured that even the most challenging of materials will be cleaned thoroughly.

Our HydroFlush Feeder enables large quantities to be processed, including film with low-bulk density. An adjustable gap between the rotor and stator tools ensures optimum cleaning. In addition, different versions of the HydroCleaner tools can be customised to suit your plastic waste needs and applications.

Thanks to a defined, controlled solids consistency throughout the entire cleaning process, we guarantee consistent quality of your recycled material. It can be effectively combined with our HydroCyclone system through the integrated Venturi injector to optimise your system performance and improve the purity of your end products.

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HydroClean/DC – 80

Our HydroClean/DC – 80 is the answer to your water treatment needs for recycling. This innovative solution presents a cost-efficient way of cleaning process water effectively and reusing it in a closed loop.

The process water is filtered thoroughly thanks to our mechanical sieving with an impressive precision level of less than 150 micrometres. This enables up to 80 cubic metres of process water to be cleaned per hour.

Another hallmark of our HydroClean/DC – 80 is its integrated fittings which ensure a stable cycle process. This means that we not only minimise water consumption, but also significantly reduce your operating costs. Our system is also flexible and can be fitted with an optional integrated sludge treatment system. This lets you adapt and optimise your system to suit your needs.

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Author: Anna Beils

AeroSeparator TWO